Johnson Outboard 200 Commercial Manual

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THIS IS A 1973-1990 2-40 HORSEPOWER EVINRUDE/ JOHNSON OUTBOARD MOTOR CYLMER SHOP MANUAL. PUBLISHED IN 1996 BY INTERTEC PUBLISHING THIS 405 PAGE SOFTCOVER BOOK MEASURES 8 1/4' BY 10 7/8' AND IT IS FILLED WITH NUMEROUS PHOTOS. ILLUSTRATIONS, AND DETAILED TEXT COVERING THE REPAIR AND MAINTENANCE OF 2-40 HORSEPOWER EVINRUDE& JOHNSON OUTBOARD MOTORS FROM 1973-1990 INCLUDING ELECTRIC MOTOR MODELS. DIVIDED INTO 13 CHAPTERS THIS GREAT MANUAL COVERS, 1. GENERAL INFORMATION. TOOLS AND TECHNIQUES. MAINTENANCE AND TUNE-UP.

ENGINE SYNCHRONIZATION AND LINKAGE ADJUSTMENTS. ELECTRICAL SYSTEM. AUTOMATIC REWIND STARTERS. ELECTRIC MOTORS.

WIRING DIAGRAMS. A MUST-HAVE MANUAL FOR THE 1973-1990 2-40 HORSEPOWER EVINRUDE/ JOHNSON OUTBOARD MOTOR OWNER! BUYER TO PAY $3.95 SHIPPING WITHIN THE U.S.A.

INTERNATIONAL BUYERS PLEASE USE THE SHIPPING CALCULATOR TO DETERMINE YOUR SHIPPING COSTS. THANKS FOR LOOKING! PLEASE SEE MY OTHER VINTAGE ITEMS AS WELL! I CAN COMBINE ITEMS TO SAVE YOU ON SHIPPING! Powered by The free listing tool. List your items fast and easy and manage your active items. AVAILABLE FOR YOU A 560 + PAGED PDF BOOK on JOHNSON/ EVINRUDE service manual in ADOBE PDF FORM JOHNSON/ EVINRUDE 48HP-235 Hp Johnson/Evinrude Outboards/Sea Drives 1973-1989 contents listed below: QUICK REFERENCE DATA GUIDE WIRING DIAGRAMS CHAPTER ONE GENERAL INFORMATION Manual organization Notes.

Cautions and warnings Torque specifications Engine operation Fasteners Lubricants Gasket sealant Galvanic corrosion Protection from galvanic corrosion Propellers CHAPTER TWO TOOLS AND TECHNIQUES Safety. Johnson Outboard Operator's Guide. From: Bombardier Motor Corporation of America Date: 2004 Models covered: 6. 8 HP; R, RL Pages: 48 Contents: This manual covers general information.

Fuel and oil, engine starting, operation, maintenance, and more. Well organized and easy to follow. Many helpful charts. Illustrations and diagrams Complete.

Condition: Very good. Lightly used.

Cover shows only very minor wear; inside is like new. Practical reference. If you have any question about this item. Its condition. Please contact us through eBay or via e-mail. We have over 8000 items in our eBay store.

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Powered by The free listing tool. List your items fast and easy and manage your active items. Up for sale is an OMC parts catalog for 1985 Johnson and Evinrude Electirc Model outboard motors.

It is in good condition with no loose. Torn, or missing pages. There are 10 pages with, not only the part numbers, but, also, large diagrams of the parts, which helps you see how things go together. Check the picture to see a list of the models covered.

There are smudges from use and some slight yellowing around the edges(see picture) All the text is completely legible. U S shipping will be $2.00. Mailed first class in a manilla envelope. Item will be mailed by the following business day. These manuals were purchased from a repair shop that went out of business. I have hundreds of other parts and service manuals from the 60's to the 90's.

I have listed. Or will be listing manuals from Mercury, Evinrude, Mariner, OMC, and Chrylser, along with some for personal watercraft. Some are in different categories.

So check out my other auctions. Combined shipping prices are offered on multiple. I have been an Ebay seller for 13 years and have a 100% feedback rating. So bid with confidence. Thanks for looking. Up for auction is a parts catalog for 1974 Johnson Motors Sea Horse 50 HP Models 50ES74 and 50ESL74. This manual is in good shape with no loose.

Torn, or missing pages. There are 22 pages with, not only the part numbers, but, also, large diagrams of the parts, which helps you see how things go together.

There are a few smudges from use(see picture) U S shipping will be $2.00. Mailed first class in a manilla envelope. Shipping to other countries will be the cost of mailing plus a $2.00 handling charge. Item will be mailed by the following business day. I purchased these manuals from a repair shop that went out of business. I have hundreds of other parts and service manuals from the 60's to the 90's. And Johnson's all the way back to the 40's.

I have listed, or will be listing manuals from Mercury, Evinrude, Mariner, OMC, and Chrylser, along with some for personal watercraft. Some are in different categories. So check out my other auctions.

I offer combined shipping prices. On multiple purchases. I have been an Ebay seller for 13 years and have a 100% feedback rating. So bid with confidence. Thanks for looking.

P/N 12070 Two cylinder crossflow engines with thru-prop exhaust and one-piece gear-case. $49.95 20 hp.

Thru-prop 1985 - 1998 25 hp. Thru-prop 1985 - 2005 35 hp. Thru-prop 1980 - 1996 Included in set: P/N 34520 Gasket / 325537 P/N 22360 Screw / 324960 P/N 86492 grommet / 302497 P/N 21427 Brass bushing / 328754 P/N 45230 O ring for bushing /-301877 P/N 12812 cup / 328751 P/N 12470 housing / 393632 P/N 80180 O ring / 311338 P/N 86230 Seal / 328753 P/N 12630 Wear plate / 328755 P/N 34520 Gasket / 325537 P/N 89750 impeller / 395289 P/N 89593 impeller key / 89593.

P/N 12232 Two and three cylinder loop-charged engines with the small gear case with half-moon key impeller. $76.95 50 hp. Years 1971 to 1978.

Parts included: P/N 22324 bolt / 331980 P/N 12940 Tube guide / 315838 P/N 86494 Grommet / 315837 P/N 22360 bolt / 324960 P/N 12450 Pump housing / 384087 P/N 12814 cup / 320775 P/N 81120 O ring / 303059 P/N 89660 impeller / 377230 P/N 89595 Key / 308928 P/N 86580 seal / 315788 P/N 12620 impeller wear plate / 320981 P/N 33150 gasket / 336530 P/N 86491 Grommet / 341732. P/N 12210 Two cylinder small housing loop-charged. OEM 439077 $75.00 40 hp. Small housing 1984 - 1988 40 hp. Commercial small housing 1993 - 1994 45 hp.

Commercial small housing 1986 - 1994 48 hp. Small housing 1987 - 1988 50 hp. Small housing 1986 - 1988 55 hp. Commercial small housing 1986 - 1994 Parts included: P/N 22324 bolt / 331980 P/N 12940 Tube guide / 315838 P/N 86494 Grommet / 315837 P/N 22360 bolt / 324960 P/N 12450 housing / 384087 P/N 12814 cup / 320775 P/N 81120 O ring P/N 89780 impeller / 396809 P/N 89591 key / 331901 P/N 89593 key / 330619 P/N 86580 seal / 315788 P/N 12620 wear plate / 320981 P/N 33150 gasket / 336530 P/N 86491 Grommet / 341732. P/N 12235 Two cylinder loopcharged outboard engines with large gear-case with the six vane impeller. $68.95 40 hp. Large housing 1995 - 2005 45 hp.

Commercial large housing for years 1995 to 2005 55 hp. Large housing 1995 - 2005 Included: P/N 22351 bolt / 328725 P/N 22352 Screw / 337574 P/N 86497 Grommet / 333758 P/N 12482 hosing / 438545 P/N 12815 cup / 340619 P/N 81140 o ring / 326649 P/N 89710 pump 396725 P/N 89591 impeller / 331901 P/N 89592 key black / 334897 P/N 86570 seal 324981 P/N 12551 wear plate / 341038 P/N 33150 gasket / 336530 P/N 11053 Yellow spring / 343977 P/N 13240 Thermostat cover / 343141 P/N 35440 Gasket / 329830 P/N 86491 Grommet / 341732. P/N 12552 Two cylinder loopcharged outboard engines with large gear-case with the six vane water pump impeller with out housing. $54.95 40 hp. Large housing 1995 - 2005 45 hp.

Commercial large housing for years 1995 to 2005 55 hp. Large housing 1995 - 2005 Included P/N 86490 Grommet / 333758 P/N 12815 cup / 340619 P/N 12550 Wear plate / 319275 P/N 81140 o ring / 326649 P/N 89710 pump 396725 P/N 89591 impeller / 331901 P/N 89592 key black / 334897 P/N 86570 seal / 324981 P/N 12550 wear plate / 341038 P/N 33150 gasket / 336530 P/N 34330 gasket /319586 P/N 86491 Grommet / 341732 P/N 12950 guide / 319276 P/N 22320 Screw / 908158 P/N 22360 Screw / 331979. P/N 12240 Two cylinder 40-60 hp. Loopcharged engines with large gear-case years 1979 to 2005 $72.00 65, 70, and 75 hp.

3 Cylinder loopcharged engines with large gear-case. Large gear-case years 1979 to 1985 with the plastic wedge key. Parts included in set: P/N 22360 Screw 324960 P/N 22320 bolt 908158 P/N 12950 tube guide 319276 P/N 86490 grommet 314008 P/N 12400 hosing 438543 P/N 33511 gasket 324449 P/N 81140 o ring 326649 P/N 89710 impeller 396725 P/N 89591 impeller key 331901 P/N 89592 Black key 334897 P/N 86570 seal 324981 P/N 12550 wear plate 341038 P/N 33150 gasket 336530 P/N 86491 Grommet 341732. P/N 12244 Three cylinder loopcharged engines with the large gearcase $58.00 Large with half-moon key impeller 70 and 75 hp. Years 1974 to 1978 Includes the following: P/N 22360 Screw 324960 P/N 22320 bolt 908158 P/N 12950 tube guide 319276 P/N 86490 grommet 314008 P/N 12400 hosing 438543 P/N 12815 cup 340619 P/N 33511 gasket 324449 P/N 81140 o ring 326649 P/N 89940 impeller 382547 P/N 89595 Impeller key 308928 P/N 12550 wear plate 341038 P/N 34330 gasket 319586 P/N 33150 gasket 336530 P/N 86570 seal 324981 P/N 86491 Grommet 341732.

P/N 12000 Years 1979 to 2006 with V4,V6 and V8 outboard engines, with 25 and 30 inch shaft plastic wedge key impeller $65.00 90 hp. 25' Shaft 1995 - 2003 100 hp. 25' Shaft 1998 - 2005 105 hp. 1998 - 2001 115 hp. 25' Shaft 1995 - 2006 120 hp.

25' Shaft 1985 - 1994 130 hp. 25' Shaft 1995 to 1998 135 hp. 25' Shaft 2000 - 2006 140 hp. 25' Shaft 1985 - 1994 150 hp. 25' Shaft 1993 - 2006 175 hp.

25' Shaft 1993 - 2006 185 hp. 25' Shaft 1993 - 1994 200 hp. 25' or 30' Shaft 1993 - 2006 225 hp. 25' or 30' Shaft 1993 - 2006 250 hp.

25' or 30' Shaft 2006 250 hp. 25' or 30' Shaft 1993 - 1998 300 hp.

25' or 30' Shaft 1993 - 1995 Including the following parts: P/N 12827 Guide tube short / 338636 P/N 12828 Guide tube long / 338667 P/N 89590 keys / 331107 P/N 81160 O ring / 310585 P/N 33730 Gasket / 338484 P/N 12570 Cover / 338893 P/N 22360 Screw (4) 302325 P/N 86480 Cover grommet / 320943 P/N 12395 housing with built in spray hole / 435959 P/N 82120 O ring / 302035 P/N 12811 cup / 338586 P/N 86490 grommet / 314008 P/N 86660 Seal / 331353 P/N 12580 Wear plate / 338485 P/N 22370 Screw (2) 306643 P/N 86500 Shift rod seal / 321008 P/N 81250 O ring / 331188 P/N 89570 Impeller / 5001593. P/N 12101 Years 1976, 1978 and V4 or V6 outboard engines with mechanical-hydraulic shift. Uses a half moon key for the impeller $71.29 85 hp. 25 inch shaft 1977 85, 115, 150 and 235 hp. 1979 - 1980 115 hp. 25 inch shaft 1977 140, 175 hp. 1977 to 1978 200 hp.

1976 to 1978 Includes the following parts: P/N 89595 key half moon stainless steel / 308928 P/N 81160 O ring / 310585 P/N 33730 Gasket / 338484 P/N 12570 Cover / 338893 P/N 22360 Screws (4) or bolts / 302325 P/N 86480 Cover grommet / 320943 P/N 12430 housing with built in spray hole / 435990 P/N 82120 O ring / 302035 P/N 12811 cup / 338586 P/N 86490 grommet / 314008 P/N 86660 Seal / 331353 P/N 12580 Wear plate / 338485 P/N 22370 Screw (2) 306643 $4.29 each P/N 86500 Shift rod seal / 321008 P/N 81250 O ring / 331188 P/N 89680 impeller / 777212. P/N 12102 OEM 5001594 Years 1979 to 2006 Johnson/Evinrude V4, V6 and V8 outboard engines with 20 inch shaft plastic wedge key impeller. $54.89 85 hp. 1979 - 1980 90 hp. 1981 - 1994 90 hp. 20 inch shaft 1995 - 2003 100 hp. 1984 - 1997 100 hp.

20 inch shaft 1998 - 2005 115 hp. 1979 - 1994 115 hp. 20 inch shaft 1995 - 2006 120 hp. 20 inch shaft 1985 - 1994 130 hp. 20 inch shaft 1995 - 1998 135 hp.

20 inch shaft 2000 - 2006 140 hp. 1979 - 1984 140 hp.

20 inch shaft 1985 - 1994 150 hp. 1979 - 1992 150 hp. 20 inch shaft 1993 - 2006 175 hp. 1979 - 1992 175 hp.

Johnson Outboard 200 Hp 2 Stroke

20 inch shaft 1993 - 2006 185 hp. 1984 - 1992 185 hp. 20' Shaft 1993 - 1994 200 hp. 1979 - 1992 200 hp. 20 inch shaft 1993 - 2006 225 hp.

1986 - 1992 225 hp. 20 inch shaft 1993 - 2006 235 hp. 1979 - 1985 250 hp. 20 inch shaft 2006 250 hp.

1991 - 1992 250 hp. 20 inch shaft 1993 - 1998 275 hp. 1985 - 1988 300 hp. 1985 - 1992 300 hp.

20 inch shaft 1993 - 1995 Includes the following parts: P/N 89590 Key / 331107 P/N 81160 O ring / 310585 P/N 33730 Gasket / 338484 P/N 12570 Cover / 338893 P/N 22360 Screw kit contains (4) 302325 P/N 86480 Cover grommet / 320943 P/N 12430 housing with built in spray hole / 435990 P/N 82120 O ring / 302035 P/N 12811 cup / 338586 P/N 86490 Water tube grommet / 314008 P/N 86660 Seal / 331353 P/N 12580 Wear plate / 338485 P/N 22370 Screw kit contains (2) 306643 P/N 86500 Shift rod / 321008 P/N 81250 O ring / 331188 P/N 89570 Impeller / 5001593. P/N 12104 As above without housing for years 1979 to 2006. V4, V6 and V8 outboard engines with 20 inch shaft plastic wedge key impeller. $46.15 85 hp. 1979 - 1980 90 hp. 1981 - 1994 90 hp. 20 inch shaft 1995 - 2003 100 hp.

1984 - 1997 100 hp. 20 inch shaft 1998 - 2005 115 hp. 1979 - 1994 115 hp. 20 inch shaft 1995 - 2006 120 hp. 20 inch shaft 1985 - 1994 130 hp.

20 inch shaft 1995 - 1998 135 hp. 20 inch shaft 2000 - 2006 140 hp.

1979 - 1984 140 hp. 20 inch shaft 1985 - 1994 150 hp. 1979 - 1992 150 hp. 20 inch shaft 1993 - 2006 175 hp. 1979 - 1992 175 hp. 20 inch shaft 1993 - 2006 185 hp. 1984 - 1992 185 hp.

20' Shaft 1993 - 1994 200 hp. 1979 - 1992 200 hp. 20 inch shaft 1993 - 2006 225 hp. 1986 - 1992 225 hp. 20 inch shaft 1993 - 2006 235 hp.

1979 - 1985 250 hp. 20 inch shaft 2006 250 hp. 1991 - 1992 250 hp. 20 inch shaft 1993 - 1998 275 hp. 1985 - 1988 300 hp. 1985 - 1992 300 hp.

20 inch shaft 1993 - 1995 Includes the following parts: P/N 89590 Key / 331107 P/N 81160 O ring / 310585 P/N 33730 Gasket / 338484 P/N 12570 Cover / 338893 P/N 22360 Screw kit contains 4 units / 302325 P/N 86480 Cover grommet / 320943 P/N 82120 O ring / 302035 P/N 12811 cup / 338586 P/N 86490 Water tube grommet / 314008 P/N 86660 Seal / 331353 P/N 12580 Wear plate / 338485 P/N 22370 Screw kit contains 2 units / 306643 P/N 86500 Shift rod / 321008 P/N 81250 O ring / 331188 P/N 89570 Impeller / 5001593. P/N 89570 GLM aftermarket impeller with inside diameter.875 inch outside 3.500 inch. V4, V6 & V8 mechanical shift lower units requires P/N 89590 plastic wedge key 5001593 $19.15 85 hp. Years 1979 and 1980 90 hp. Years 1981 to 1994 90 hp.

Working

20 and 25 inch shaft years 1995 to 2003 100 hp. Years 1979 to 1980 100 hp. Years 1984 to 1987 100 hp.

20 and 25 inch shaft years 1998 to 2005 105 hp. Years 1998 to 2001 115 hp. Years 1979 to 1994 115 hp. 20' and 25' shaft years 1995 to 2006 120 hp.

20' and 25' shaft years 1985 to 1994 130 hp. 20' and 25' shaft years 1995 to 1998 135 hp.

20' and 25' shaft years 2000 to 2006 140 hp. Years 1979 to 1984 140 hp. 20' and 25' shaft years 1985 to 1994 150 hp. Years 1979 to 1992 150 hp. 20' and 25' shaft years 1993 to 2006 175 hp. Years 1979 to 1992 175 hp. 20' and 25' shaft years 1993 to 2006 185 hp.

Years 1984 to 1992 185 hp. 20' and 25' shaft years 1993 to 1994 200 hp. Years 1979 to 1992 200 hp. 20' and 25' shaft 1993 to 2006 225 hp.

Years 1986 to 1992 225 hp. 20', 25' and 30' shaft 1993 to 2006 235 hp. Years 1979 to 1985 250 hp. 20', 25' and 30' shaft years 2006 250 hp.

Years 1991 to 1992 250 hp. 20, 25 and 30 inch shaft 1993 to 1998 275 hp. Years 1985 to 1998 300 hp. Years 1985 to 1992 300 hp.

20, 25 and 30 inch shaft 1993 to 1995.